產品概述
一、概述:
TDXS型泵系新一代高性能單級雙吸水平中開式離心泵，主要適用于自來水廠空調循環用水，供熱管網系統、建筑供水、灌溉、排水泵站、電廠、工業供水系統、消防系統、船舶工業、礦山給排水等領域。
參數范圍： 流量Q 22～11600m3/h 揚程H 7～200m
型號說明：
如：TDXS250-450A
TDXS------新型中開泵
250-----水泵出口直徑
450-----葉輪直徑
A-------表示葉輪外徑第一次變化，A、B、C……依次類推
TDXS型泵的主要技術參數：
泵出口直徑DN： 80～800mm
流量 Q： 22～11600m3/h
揚程 H： 7～200m
工作溫度 T： -20℃～105℃
固體顆粒: ≤80mg/L
工作許用壓力： ≤2.5MPa
GENERAL
Type TDXS pumps are new type of single stage double suction centrifugal split pumps with high performance. They are widely used in delivering liquids to the water plant, circulation water system of air-conditioner pipe net system of supplying heated water, construction, drainage pumping station, power-station, industrial water supply system ship industry, mine and etc.
THE TECHNICAL PARMETER OF TYPE TDXS PUMPS:
Pump outlet diameter DN: 80～800mm
Capacity Q: 22～11600m3/h
Head H: 7～200m
Temperature T: -20℃～105℃
Solid parameter : ≤80mg/L
Permissible pressure : ≤2.5MPa
技術優勢：
1、水泵兩端支承間距短，泵運行穩定，振動噪聲小，并呆適當升速運行，使水泵適應范圍更廣。
2、同一轉子可反向運行，降低了水錘引起水泵損壞的風險。
3、獨特的高溫型設計，水泵采用中間支撐，加厚泵體，密封冷卻、軸承稀油潤滑等，使水泵可應用于高達200℃運行場合，特別適應于供熱管網使用要求。
4、密封可采用機械密封或填料密封。
5、水泵外型應用工業化設計，線條清晰，符合現代審美觀。
成本優勢：
1、選用優異的水力模型，使泵的效率比同類型泵高2-3%，大大降低了泵的運行成本。
2、真空高度提高1-3米，從而降低低土建投資，延長了使用壽命。
3、選用進口軸承，零件材料可根據用戶要求選用，使泵能適應各種現場運行條件，大大降低了維修成本。
維修優勢：
1、集裝式機械密封，更換機械密封成為輕松簡單的工作。
2、應用彈性預應力裝配，轉子部件裝拆簡單迅速。
3、裝配時不需調整各種間隙。
TECHNICAL ADVANTAGE:
1. Type SL pumps work stably with less noise and vibration and can work at a lifting speed due to short support at both sides, thus they can widely used.
2. The same rotor of Type SL pumps can be operated at reverse direction to avoid damage to the pumps by water hammer.
3. Unique design of type SL pumps working at high temperature using middle support to fasten the pump casing and using cooling seals oil lubrication bearing then pump suitable for working at 200℃ especially for suppling heated water to pipe net system.
4. Type SL with mechanical seals or packing seals.
5. Type SL pumps look beautiful with visible lines adopting industrially designing.
COST ADVANTAGE:
1. The efficiency of SL pumps are 2%～3% higher than the same type pumps due to adopting advanced hydraulic model and thus minimum the operating costs.
2. The NPSH of type SL pumps are 1～3 meters lower than the same type split pumps due to using advanced hydraulic model and advanced manufacturing technique and thus minimize the foundation costs and extendling the using life.
3. Type SL pumps are suitable for any site working condition due to using SKF or NSK bearing and other parts chosen by the customers and thus minimize the maintenance costs.
MAINTENANCE ADVANTAGE:
1. It is very easy and simple to replace the mechanical seal due to usine container type mechanical seal.
2. It is rapid and easy to assembly and dismount the rotor parts due to using elastic ripess assembling.
3. It is unnecessary to make adjustment when assembling.
安裝使用說明
一、特別提示：
泵的安裝須由經過培訓的，對水泵安裝富有經驗的人員進行。
二、一般要求：
（一）泵與電機聯軸器的軸向和徑向偏差不超過0.04mm，每次在聯軸器的兩端均勻旋轉量具90°，用游標卡尺或千分尺檢查，所有點的讀數必須均勻。
（二）不允許將泵作為管路的支點，管路在靠近泵的地方應設可靠支撐，泵與管路連接處不允許傳遞任何應力和變形。管路的公稱直徑必須大于或等于相應泵的口徑，必須用適當的方法補償的熱路膨脹，使泵不受額外的負載。
1、泵的安裝和調整
泵的安裝須由經過培訓的，對水泵安裝富有經驗的人員進行。
安裝形式：
1、測量并記下泵的位置。
2、把泵電機機組放在基礎上，地腳螺栓插入基礎中并調整?；A和底座之間保留4-5mm間隙。
3、對基礎螺栓灌漿并讓其堅固。
4、基礎堅固后均勻地擰緊地腳螺栓。
5、調整并對底座灌漿。
2、軸承潤滑
軸承在制造廠已加油脂、起動前檢查軸承，如果在運輸和儲存中有雜質進入軸承或油脂已凝結固化或油脂已泄漏，起動前必須更換油脂。
軸承至多運行兩年后必須更換油脂。每次更換油脂必須拆除軸承。更換油脂前用汽油或類似的介質清洗軸承、軸承體和軸承壓蓋，并擦干凈。在球軸承和滾珠軸承中完全填料油脂，而在軸承壓蓋中只填充一半油脂。用油槍在軸承體上部的油嘴中加油。
滑動軸承用介質或外接水源潤滑，為防止軸承堵塞，每運行8000小時或至多兩年后，必須清潔軸承，并確保潤滑管路暢通。
OPERATION AND MAINTENANCE INSTRUCTION MANUAL
● Caution: Installation of pumps must be expert and correlative train.
● General Require:
(Ⅰ) Axial and Radial clearance of pump and motor coupling less than 0.04mm. Use of the vernier caliper or micrometer inspect both the end of coupling that equal rotate instrument 90o,every point read data must be equally.
(Ⅱ) Pump shall not be pivot of pipeline and pipeline must be set of fit support against pump. The joint of pump and pipeline can’t transmit any stress and distortion. nominal diameter of pipeline must be excess or equal diameter of pump, and drop suitable method for heat expansion of equalize pipe and loading of superfluity.
1. Installation and adjustment of pump
Caution: Installation of pumps must be expert and correlative train.
Installation Type
(1) Measure and writing position of pump
(2) Pump unites put on base floor, anchor bolts insert base floor and adjustment. Remain 4~5mm between base floor and bedplate.
(3) Grouting base bolts and fitting.
(4) After base tightness, equally screw anchor bolts.
(5) Adjust and Grouting the bedplate.
2. Bearing lubrication
Bearing already fill oil in manufacture and before start-up check bearing. If bearing or oil grease already freeze or leaking in transmit or store. Please alter oil before start-up.
Bearing must be change oil grease after operation two years. Each time change oil grease must disassembly bearing. Before change oil grease, use of gasoline or similar medium clear bearing. Bearing body and bearing gland, fill over oil grease the ball bearing, but the bearing gland just fill half capacity. Use of the oil gun fill the top of bearing body in nozzle. Slip bearing use of medium or connect external water for protect bearing block. After operation 8000 hours or more two years, must be clear bearing for lubrication pipeline expedite。
3、軸封的維護
如果軸封大量泄漏或長時間停機，泵啟運前要安裝或更換填料。泵運行時填料函處有少量滴水，填料壓得太緊會使軸套發熱并磨損，因此填料必須輕輕地、均勻地壓緊。
機械密封：機械密封無需特別維護，每天檢查它是否發熱。如果機械密封明顯泄漏，拆開并檢查，必要的話更換機械密封。
4、拆卸
只要拆開泵蓋，不必拆卸進出水管路，就能拆除整個轉子部件；
1、 關閉進出口泵蓋，打開放水螺塞和放氣螺塞，將水和氣排出；
2、 松開泵聯軸器與電機聯軸器之間的緊固件；
3、 松開并壓出填料蓋；
4、 松開泵蓋與泵體之間的連接螺栓，拿掉泵蓋；
5、 松開軸承體和泵體之間的連接螺栓，拆下轉子部件；
6、 拆下泵聯軸器和軸承壓蓋；
7、 松開螺母，從軸上壓出軸承體、軸承體包括軸承，確保壓力均勻，不要用榔頭，否則會損壞軸承；
8、 拆下填料、填料環和襯套，松開軸螺母，拆下軸套。葉輪和軸之間是間隙配合，所以葉輪能比較容易地拆下。如果拆不下，用木榔頭敲打輪轂。
5、重新裝配
重新裝配可按上述拆卸順序的相反方向進行。裝配和拆卸油封、軸承和泵體、葉輪密封環時要按照規范的裝配工藝或安裝使用說明。
在裝泵蓋前為防止填料環進入填料箱，把填料環粘在填料壓蓋上。
確保泵和電機聯軸器與泵和電機的軸端齊平，軸不能突出。
6、運行/起動/停止
準備
泵的灌注和輔助管路檢查
泵在起動前必須很好地放氣并用介質灌注，進口管路中的截止閥必須適當打開。
注意：泵不允許干運行！安全打開輔助管路（沖洗、密封、冷卻液等），并檢查流量。
檢查軸承潤滑劑和軸封
檢查轉子轉向
電機轉向應與泵殼上的箭頭方向相同，在連接電機前檢查泵的轉向。
3. Main of shaft seal
If shaft seal lot of leaking or long time shut-off, so that installation equipment or change packing. Stuff box have little drop water when operation. If packing pressures more tie that shaft sleeve heat and wearing. Packing must be given gently and equally pressure machine seal. Machine seal needn’t special maintain but whether every day shall be overheat. If machine seal have observe leaking, disassembly and check , if necessary, change machine seal.
4. Disassembly
Just disassembly pump cover, don’t disassembly inlet and outlet pipework, it’s disassembly whole rotating parts.
(1) Shut-off inlet and outlet pump cover, then open drain water screw plug. And drain water and gas.
(2) Loosen fitting parts between pump coupling and motor coupling.
(3) Loosen and extrude packing cover.
(4) Loosen joint bolts between pump cover and pump body then remove pump cover.
(5) Loosen joint bolts between bearing body and pump body then disassembly rotating parts.
(6) Disassembly pump coupling and bearing gland.
(7) Loosen nut, pressure bearing body from shaft. The bearing body including bearing, comfier pressure equally. Don’t use of hammer whether damage bearing.
(8) Disassembly packing, packing ring and gas then loosen shaft nut, disassembly shaft sleeve.
It’s clearance assort between Impeller and shaft so that impeller easily disassembly. If not, use of wood hammer beat impeller hub.
5. Renew assembly
Renew assembly according to counter disassembly circulate. It’s according to installation and assembly workmanship assembly and disassembly oil seal. Bearing and pump body, impeller seal ring.
Before assembly pump cover in order to prevent packing ring enter stuff box so that packing ring coherent packing gland.
Confirm pump, motor and shaft end of pump and motor together, shaft not extrude.
6. Operation /start-up/shut-off
Prepare
Filling of pump and Aux. Pipeline inspection
Before start-up, the pump must be perfect drain gas and fill medium and check valve of inlet pipeline must be suitable open.
Note: Pump can’t empty operation safely open Aux pipeline (flush, seal, cooling liquid etc.) and check capacity.
Check bearing lubrication and shaft seal
Check rotating direction.
Motor direction must be same direction with arrowhead of pump casing. Before connect motor, inspect direction of pump.
起動
－如果沒有止回閥就關閉出口閥；
－安全打開進口閥（如果有的話）；
－如果有的話，打開軸封和軸承的外接水源閥門；
－泵一開始泵水、壓力表壓力就上升，慢慢打開出口閥，使泵在規定的參數范圍內工作。
泵只有在起動和停止的時候關閉出口閥，否則泵將發熱或損壞。
－關閉出口管路中的截止閥；
－如果出口管路中有止回閥，則截止閥可以維持打開狀態以得到一個回壓；
－關閉電機；
－關閉輔助管路；
－如果有冷卻水的話，等泵冷卻后再關閉。
－如果發生霜凍或長時間停車，排空水泵和冷卻腔（如果有的話），或者采取其它防凍措施。如果泵配的是填料密封，拆除填料。如果泵處理的是污水，為防止在停車期間被腐蝕，排安并沖洗。
7、維護/運行管理
泵運行時應保持平穩，否則軸承和軸封將會損壞，泵不允許干運行。泵不能長時間在出口閥關閉的情況下運行。軸承最高溫度允許超出環境溫度50℃，或不超過90℃。
在泵運行時，輔助管路中的閥門必須保持打開。如果泵配的是填料密封，運行時應有少量滴水，填料壓蓋應輕輕地壓緊。
定期檢查備用泵，確保泵能正常運行，定期轉動泵軸。定期檢查聯軸器部件，一經發現磨損即行更換。外接密封、冷卻和潤滑水必須高出進口壓力1.2～2.0bar。
Start-up
If haven’t check valve that close outlet valve.
Open inlet valve (if exist)
If exist, open shaft seal and external connect water valve of bearing.
Open the power resource.
Pump start-up suction water so that pressure of pressure gage rise. Then slowly open outlet valve for pump working in normal parameter rang.
Pump close outlet valve only just start-up and shut off, whether pump shall be overheat or damage.
Shut-off
Close check valve of outlet pipework.
If outlet pipework have check valve, so that check valve can remain open state for a return pressure.
Close motor
If exist，close inlet valve.
Close Aux. Pipework
If cooling water exist，after pump cooling then close.
If occur frost or long time stop operation that drain pump and cooling house(if exist) or adopt another method for protect frost. If pump is packing seal that disassembly packing. If pump deal with sewage that drain empty and flush for prevent corrupt when stop operation period.
7. Maintain/operation management
Pump remain placidity in operation otherwise bearing and shaft seal shall be damage and pump don’t empty operation in outlet close consider. Max temperature of bearing allow to excess ambient temperature 50℃ or less than 90℃.
Valve of Aux. Pipework must be remaining open in operation. If pump drop packing seal that have litter drop water and packing gland shall be gently tie.
Regular inspect stand pump and rotating pump shaft for pump normal operation. Regular inspect coupling parts, seek wear as soon as alter pressure of external connect seal, cooling and lubrication must high than inlet pressure 1.2~2.0 bar.
8、可能發生的故障及其解決方法
1、泵不出水，壓力表及真空表指針劇烈跳動 | 注入泵的水不夠，進水管漏氣。 | 再往泵內注水，堵塞漏氣處。 |
2、泵不吸水。但真空表表示高度真空 | 底閥沒有全開或淤塞，吸水管阻力太大，吸水高度太高。 | 較平或更換底閥，清洗或更換吸水管，降低吸水高度。 |
3、泵不出水，出水處壓力表顯示有壓力。 | 泵軸旋轉方向不對，出水管阻力太大，葉輪淤塞，轉速不夠。 | 改正轉向，檢查水管長度或淤塞，清洗葉輪，增加轉速。 |
4、泵流量減少或揚程下降。 | 葉輪或進口管路阻塞，密封環或葉輪磨損嚴重，轉速低于規定值。 | 清洗葉輪或管路，更換損壞的零件，調整到額定轉速。 |
5、泵消耗的功率過大。 | 填料壓得太緊，葉輪與雙吸密封環磨損，流量過大。 | 擰松填料壓蓋，消除機械摩擦關小出水閘閥。 |
6、泵內聲音反常，吸不上水。 | 吸水阻力大，吸水高度過高，吸水管漏氣，流量過大，發生汽蝕。 | 查水管及底閥，減少吸水高度，堵塞漏氣處，調節出水閘閥在規定工況內 |
7、泵振動厲害。 | 泵發生汽蝕，葉輪不平衡，泵軸與電機不同心，地腳螺栓松動。 | 消除汽蝕，葉輪較平衡，較泵軸和電機軸的同軸度，擰緊地腳螺栓。 |
8、軸承過熱。 | 潤滑油不足或過多，或變質，泵軸與電機軸不同心。 | 檢查油量，清洗軸承并換油，校正泵軸與電機軸的同軸度 |
8、Possible trouble and remedies
Troubles | Causes | Remedies |
1. Water delivery failure, the arrows of the pressure gaage and vacuum gate making fierce vibration | Insufficient poured liquid before operation, air leakage from the pipe and instrument | Pour water into the pump, tighten or seal the leaking |
2. Water delivery failure, vacuum gage displaying high vacuum | Foot valve closed or blocked, suction pipe having large resistance fore and suction water height | Adjust or replace bottom valve, or replace suction pipe, low the suction water height |
3. Pressure gage on the outlet displaying pressure, but water delivery failure | Large resistance force for outlet pipe, wrong rotation direction, impeller blocked, rotating speed too low | Check or shorten water pipe, test rotation direction of motor, increase rotating speed. |
4. Low capacity | Pump blocked, wearing ring haaving too much, fricttion, insufficient rotaating speed | Clean pump and pipe, replace wearing ring,increase rotating speed |
5. Pump consuming too much power | Too tight gland, packing house heating, impeller damaged, supplying water increasing | Loose gland, replace the impeller, close the brake valve a little to low capacity |
6. Abnormal noise, sucting water failure | Open the valve too much, resistance inside the suction pipe too large, the suction height too great, air into the suction, the liquid temperature too high | Close the brake valve a little to low capacity, check suction pipe and foot valve, low suction height, tighten or block air leakage, low liquid temperature. |
7. Vibration | Eccentric alignment of the pump shaft and motor shaft | Adjust the concentricity of the whole unit |
8. Brearing overheat | Lubrication oil poor, eccent- ric alignment of the pump shaft and motor shaft oil ring not rotating | Heat, adjust the concentrici- ty of the whole unit, check or clean bearing body. |
成套供應范圍
Supply Range of Complete Set
1、泵
2、原動機，根據用戶需要，可配帶防爆電機，普通電機，汽輪機或柴油機
3、底座和地腳螺栓（根據需要）
4、聯軸器和聯軸器罩
5、帶部分冷卻和密封管路系統或輔件，不供輔助泵
1. Pump
2. Motor, anti-explosion and general motor, turbine or diesel can be supplied according to the customer’s requirements.
3. Base and anchor bolts.(according requirement)
4. Coupling and coupling cap.
5. Parts of cooling and sealing pipe system or accessories, auxiliary pump is not supplied.
訂貨須知
Ordering Instructions
1、應按照使用條件的規格、材料、冷卻和密封管路系統及原動機。在訂貨時應提供流量、揚程、吸入壓力、密度、溫度及介質等，并指出介質的易燃性、易爆性、毒性、腐蝕性、結晶性以及是否允許封液滲入介質內。
2、若對原動機有特殊要求時，用戶應說明現場條件，環境溫度和濕度，安裝地點及類別（防爆、防火等要求）電壓大小。
3、若用戶需要選用軸封，在訂貨時由制造廠按使用條件決定供貨的型號及規格、材料，也可按用戶要求的供貨。
4、以上要求均填寫出在《數據單》上。
1. Pump’s size, material, cooling and sealing piping system and motor should be decided according to used conditions. When ordering the following condition should be given: capacity. head, suction pressure, such as inflammable, explosive, toxic, corrosiveness, crystalline and whether sealing liquid is allowed to enter into pump medium.
2. If special motor is required. The customer should specify site conditions, ambient temperature and moisture, installation place and type(anti-explosive and anti-fire ect.). voltage.
3. If the customer selects shaft sleeve. The type, size and material of shaft sleeve will be decided by manufacturer according to use condition and also according to customer’s requirement.
4. The above requirements should be written on data sheet.
通大長沙水泵廠
Tongda Changsha Pump
國家高新技術企業
